I like the seam to hide on the back of the box. After you have your piece of clay cut to size, brush it with some release powder lightly and wrap the clay around the box.
Make sure your clay on the open ends of the box remains
straight and does not wrap down over the edge. Lay the inside
(drawer) of the matchbox down on the clay and cut it as in the
Cut off at top of drawer making it even with the edge of the box. Try to keep everything very neat and even, as it will affect your finished product if it is out of shape.
With scrap clay that matches matchbox clay, make two beads
about ¼" and push end of Buna cord in or make a hole that
will accept the cord you are using. Bake them with your amulet
4. Now it is time to embellish your amulet. Use rubber stamps, texture sheets or any texture tool you might want to use. I have seen one done with a transfer onto the clay. Use whatever will make it yours.
Sometimes I bake the embellishment and add it to the amulet
with glue after it is sanded and buffed but that is up to the
designer. Remember if your hands are warm, you might want to let
it rest for a bit as it will shift the clay from the box with
too much handling.
5. Bake as separate pieces at 265 degrees for 30 minutes. Cool and soak in a bowl of water for however long it take to soak thru the cardboard. Depending on your matchbox brand, this can run from ½ hour to 2 hours but the better it is soaked, the easier it removes from the inside of the box top. Patience here will help.
6. I sand with a 400, 600 and 1000 grit wet dry sandpaper and polish with Dremel cloth buffing wheel. Care should be taken here as not to break your drawer. These pieces are very thin and catching on the buffing wheel can break them. (How would I know that?)
7. Now it is time to add your neck cord---I use the Buna cord (rubber) but I am sure leather or chain would work as well. I use my little hand drill bit in a polymer clay handle to drill my holes for the cord. Do this thru the drawer only.
Make the holes the size of the cord you are using and as shown
in photo. Run cord thru holes and glue matching polymer beads to
ends of cord.
8. Now it is time to test your drawer. Sometimes it takes some trimming on the drawer depending on the shift of the clay. Use your Exacto and work at it slowly. You want the drawer to fit tight but your should not have to force it out with much pressure.
I trim along the top edge of the drawer but not too much as you
might make it too loose to hold in the cover. I have to trim
most of mine. Add a picture or surprise inside and enjoy. I have
used mine to carry breath mints, money (paper) and medication.